Electronics Manufacturing
Electronics Manufacturing Services & Solutions
Electronics Manufacturing flexibility is the value we offer to customers who need speed, efficiency, and nimbleness at a time of daunting competitive pressures and rising customer expectations. Manufacturing agility is especially needed when product lifecycles are compressed due to accelerated innovation that has never been seen before. We are able to deliver this vision, based on our commitment and investments in becoming the “most vertically integrated advanced electronics manufacturing solutions provider in Arizona.”
At Imagine Mfg., we focus on investment and process innovation through technologies like State-of-the-Art flexible placement SMT equipment and automated inventory control. These investments translate into value and empowerment for our customers.
Surface Mount Technologies
Imagine Mfg has a dedicated 3000 sq. ft. surface mount assembly area. The work center is temperature and humidity controlled and fully ESD compliant. It contains state of the art equipment and highly trained personnel.
Imagine Mfg. currently has two High-Speed Juki Flexible Placement SMT assembly lines which were chosen because it offers the very best in workhorse performance, flexibility and reliability. The equipment platform maximizes Imagine’s ability to successfully manufacture all types of high-mix production at low to medium volumes.
Prototyping
Prototype assembly services play an important role in the pre production process. Imagine Mfg. offers Design For Manufacturing (DFM), Design For Test (DFT), and Design For Procurement (DFP) analysis to aid in rapid and economical design cycles.
TESting
Imagine MFG’s highly skilled engineers work to ensure high levels of quality for your PCBA’s. By providing comprehensive functional testing at the board and systems level, we keep assemblies defect-free and customer satisfaction high. By adhering to rigorous procedural and quality standards, we catch problems before product can be deployed to the field. Our manufacturing and engineering staff are available to support requirements from prototype assembly to full production.
Inventory
Control
In addition, Imagine Mfg. utilizes the Juki ISM Fortress allowing for improved material management on high-volume components. The tower works in sync as a large, contained, humidity controlled inventory control system.
The Imagine Fortress stores all of the necessary material to run high volume components that the company uses on a regular basis. Rather than having to locate material within a stockroom and manually pick the necessary reels for the job, Imagine’s technicians have the capability to automatically dispense all of the material needed to run an assembly at the push of a single button. Huge time savings are achieved by reducing the time spent trying to locate parts. In addition, quality improves due to the Tower always dispensing the correct components. With the Fortress in place, there is less risk of any human-error selecting the incorrect part.
Materials
Procurement
Imagine MFG offers our customers the cost-effective benefits of larger purchasing power material volume that many customers cannot realize.
Since our inception in 1995, we have been cultivating our relationships with leading suppliers resulting in cost savings for our customers. To facilitate our materials procurement process, we are electronically linked with our key suppliers and their inventories through both our quoting and ERP systems. This allows us to quickly evaluate and locate the most cost-effective supply channels on behalf of our customers.
The benefits of our established and automated supply chain are numerous. At Imagine we take pride in managing our customers supply chain and inventory, so they don’t have to. Through our QMS we have established controls to approve suppliers as well as protect our customers against counterfeit parts. Ultimately, these benefits directly strengthen our customer’s bottom line and allow them to do what they do best.
Quality
Imagine Mfg. is registered to AS9100D. The management and employees at Imagine Mfg. are committed to establish, document, implement, maintain, and continually improving the quality management system to ensure that products and services exceed customer requirements.
Our quality system relies on statistical process controls to help us achieve our goals. Our quality system highlights include:
Total team responsibility for Quality
IPC-610 Certified workforce
Test yield information in Defects per Million (DPM)
Inspection / Testing requirements
Supplier Performance rating system
Defects per Million Opportunities (DPMO) data
Failure analysis and data
Trend charts and Pareto analysis
Product tracking and configuration control
Juki High-Speed Flexible Placement
Imagine Mfg. currently has two High-Speed Juki Flexible Placement SMT assembly lines which were chosen because it offers the very best in workhorse performance, flexibility and reliability. The equipment platform maximizes Imagine’s ability to successfully manufacture all types of high-mix production at low to medium volumes.